Case Study: Successful Machine Upgrade with the Horner X4 PLC Featuring Integrated HMI and I/Os

To modernize a sheet-cleaning machine, W&K-Automation sought a powerful, compact solution that could be easily integrated into limited cabinet space. They replaced the obsolete control system with the Horner X4 industrial panel, which met all requirements.

Project goal:

• Replace the older control system with a flexible, future-proof device

Challenges that led to choosing the Horner X4 panel:

• Fit into a relatively small control cabinet

• Maintain a high level of control and reliability

Selected Product for the Upgrade

For this purpose, the company chose the compact Horner X4 controller from the Micro Series together with the SmartMod+ HE379DIQ610 expansion module. Compared with competing products, the quality and readability of the display played a key role—competitors’ devices could not show all the necessary information.

Additional device advantages:

• Compact dimensions for easy integration

• Ability to send updates to the customer

• Direct and simple data uploads via MicroSD card

• User-friendly Cscape development environment available free of charge

Features of the Horner Products Used

• X4 Micro Series – a compact controller with an intuitive 4.3″ display, powerful processor, and web compatibility. Despite its small size, the X4 offers excellent visual output—with a cutout of just 4.6″ × 3.5″, its widescreen display is clear, intuitive, and easy to understand. Find more features and specifications on the product page.

• SmartMod+ I/O – an expansion module for adding digital or analog inputs/outputs, designed for tight spaces and reliable operation in networked environments (you will not find it on our online shop, but if you are interested, please write to us at enquiry@foxon.cz)

See how the Reini V03 machine works in practice with the new Horner panel in this video:

About W&K-Automation

The German company W&K-Automation specializes in automation for the food industry and offers tailored solutions for handling ingredients, especially in bakeries and other food-processing operations.

We Are Happy to Help You Choose

Do you need to replace an outdated control system, save cabinet space, and still maintain high reliability and clarity? The compact Horner X4 PLC with integrated HMI could be the ideal solution for you.

Contact us at enquiry@foxon.cz and we will be happy to help you select the best configuration for your needs.