PLC Data Collection and Integration with Enterprise Systems

As part of its efforts to streamline production, KASKO was looking for a way to expand data collection to include data from sensors retrofitted to dozens of injection molding machines. The goal was to find the simplest possible way to get the data into the MES system. The solution was the OPC Kepware Server, which helps reduce downtime and number of defective parts.

Sometimes you ask us: “Why should we pay for OPC Router when we can use Node-RED for free?” The answer is not about money, but primarily about operational risk, stability, security, and efficiency in live production. We have prepared a comparison to help you decide which solution is the right fit for your infrastructure.

Kepware Server 7.0.236.0 unifies the former KEPServerEX and ThingWorx Kepware Server into a single product. It introduces security changes, adds support for Windows Server 2025, and removes legacy technologies present in the previous products. Below is an overview of what’s new and what has changed so you can upgrade smoothly.

The new version of the data connector brings major improvements for data processing, data standardization, and connecting to artificial intelligence. The features in version 5.5 create an end-to-end data flow—from collecting information at machine level to analyzing it in an AI cloud. The new version also brings the Snowflake plug-in.

SIA Connect makes data from industrial devices available where you need it.
Gain real-time insight into production, technologies, or consumption—without complex integration or programming. SIA Connect (software or compact hardware device) connects OT and IT systems and prepares data for monitoring, reporting, analysis, and downstream automation.

Want to streamline production and keep consumption, downtime, or machine condition under control? Looking for a simple yet robust way to connect your machines with IT systems? We’ve put together a bundle for collecting, storing, and integrating machine data that stands out not only for its price but also for its completeness.

Kepware’s KEPServerEX software is well-known for its extensive library of communication OPC drivers for industrial devices. While drivers for protocols like Modbus or Siemens are commonly used in daily operations, there are several lesser-known yet highly practical drivers. We have selected 5 lesser-known KEPServerEX drivers worth your attention.

OPC Router is smart software that allows you to easily connect data from industrial devices to IT/OT systems without the need for programming. Everything is fast and automated, with clear visualisation showing all data flows in real time. You no longer need to purchase individual plug-ins (connectors) separately, as you can now purchase a convenient package containing the most commonly used ones. Alternatively, you can have all plug-ins and add-ons (extensions) in one licence at a great price with the "All in One" package.

The new version of the data connector focuses especially on management efficiency, increased security and better system monitoring. New features make everyday work with OPC Router easier and improve its deployment in large industrial environments. There are many improvements — what are the main ones?

A good reason to upgrade to a higher version of KEPServerEX is always security, which has been improved in several areas in the latest version. Therefore, we recommend upgrading to the higher version of the software after testing. Other reasons include feature and device connectivity updates as well as fixes and enhancements, which you will find briefly in this article.