Industrial Automation

HORNER PLCs with HMI and integrated I/O

HORNER PLC controllers combine a control system, HMI panel, integrated I/O and industrial communication in one compact device. Instead of a separate PLC, operator panel and several I/O modules, you use a single device. This saves space in the control cabinet, reduces wiring, and lets you create the machine program, visualisation and I/O configuration in one project.

PLC + HMI + I/O in one device Displays from 2.2″ to 15″ Analogue and digital I/O Free Cscape software Modbus, CAN, EtherNet/IP and MQTT
Help with selecting a HORNER PLC

What display size, how many I/O points and which communication interfaces do you need?

We will discuss the controlled technology, the number of analogue and digital inputs and outputs, HMI size, communication protocols, I/O expansion and requirements for remote monitoring and data collection.

Discuss PLC selection
More about HORNER PLCs, product ranges, I/O and communication

One device instead of a PLC, HMI panel and I/O modules

HORNER is particularly suitable for small and medium-sized machines, standalone technologies, production fixtures, equipment modernisation and applications where compact design and fast development are important. The integrated solution reduces the number of components, interconnecting cables and separate software projects.

Fewer components PLC, HMI, I/O and communication

Control, visualisation, local signals and network communication are integrated into one compact panel.

Space saving Smaller control cabinet

Fewer devices and cables mean lower installation-space requirements.

Faster development One project in Cscape

The PLC program, HMI screens, I/O and communication are configured in one development environment.

Lower costs Less hardware and fewer licences

The all-in-one solution reduces the number of separate components, and Cscape software is free.

Choose the right product range

MICRO For smaller machines and simple applications

Compact and cost-effective PLCs with a smaller display and integrated I/O. Suitable for simple machines, auxiliary technologies and local control.

XL PRIME A versatile solution for machine builders

A wide choice of colour touchscreen sizes, integrated I/O variants and communication options. Suitable for standard and more demanding applications.

CANVAS The new generation of HORNER PLCs and HMIs

Modern graphics, higher performance, advanced connectivity and expansion using remote I/O. Suitable for machines with higher visualisation requirements.

Quick comparison of the product ranges

Range Typical application size Display Integrated I/O Main advantage
Micro Simple and price-sensitive applications Smaller monochrome or colour display Yes Compact dimensions and attractive price
XL Prime Small to medium-sized machines Colour touchscreen, several sizes Yes, several variants Versatile all-in-one platform
Canvas Medium-sized and more demanding machines Modern colour touchscreen Yes, several variants Performance, graphics and expandability

Programming and visualisation in one environment

The Cscape development environment is used to program PLC logic, design HMI screens, configure integrated and external I/O and set up communication. One project therefore contains the control program, visualisation and configuration of the complete panel.

Cscape software and communication licences

Cscape is available free of charge. Depending on the panel type, licences can be added for WebMI, MQTT Sparkplug, Enhanced IEC, CANopen, BACnet or J1939.

View software and communication
Expansion and remote I/O

When the integrated inputs and outputs are not sufficient, the system can be expanded with additional digital, analogue or special I/O modules.

View expansion I/O

Communication options

Available ports and protocols vary by model, and some functions may require an additional licence. Before selecting a device, verify not only the number of I/O points and display size, but also the required connection to drives, a higher-level system or a cloud platform.

Serial communication Modbus RTU and RS232/RS485

Connection of drives, meters, controllers and other serial devices.

Ethernet Modbus TCP and EtherNet/IP

Communication with PLCs, drives, SCADA and other devices on the industrial network.

CAN CANopen, CsCAN and J1939

Connection of distributed I/O, mobile machinery and other CAN devices.

IIoT and remote monitoring MQTT, Sparkplug and WebMI

Sending data to higher-level or cloud systems and web access to the visualisation.

What should be checked before selection?

  • Display size and type.
  • Number of digital inputs and outputs.
  • Number and type of analogue inputs and outputs.
  • Required supply voltage.
  • Ethernet and serial ports.
  • CAN, EtherNet/IP, Modbus or other protocols.
  • Need for external or remote I/O.
  • Requirements for MQTT, WebMI and data collection.
  • PLC program size and memory capacity.
  • Requirements for HMI graphics and operation.

Typical applications

Standalone production machines

Machine control, local operation and processing of input and output signals.

Modernisation of older technology

Replacement of several older components with one compact programmable panel.

Production fixtures and testers

Sequence control, operation through the display and storage of process results.

Pumps, HVAC and buildings

Control, alarms, local visualisation and communication with a higher-level system.

When does HORNER make the most sense?

We particularly recommend HORNER where you want to reduce the number of components and combine PLC, HMI, local I/O and communication in one device. The key factors when selecting a specific variant are the display size, I/O configuration, required protocols and future expandability.

Why choose HORNER PLCs from FOXON?

  • Help selecting the correct product range and model.
  • Verification of the integrated analogue and digital I/O configuration.
  • Help selecting communication protocols and licences.
  • Free Cscape development environment.
  • Expansion with external I/O modules.
  • Support with PLC programming and HMI design.
  • Commissioning and technical consultation.
  • Technical support from FOXON.
Important when comparing models: The specific number of inputs and outputs, available ports, supported protocols and licence options vary between individual variants. Always verify the complete technical description of the selected model before ordering.
Review: Horner Canvas Series PLC with Integrated HMI – Part 2: HMI and Remote Monitoring

Review: Horner Canvas Series PLC with Integrated HMI – Part 2: HMI and Remote Monitoring

Horner PLCs with integrated HMI have not been part of our product range for long, but they are already attracting well-deserved attention. We asked industrial automation expert Jaroslav Blažek (blaja.cz) to take a closer look at them — especially in terms of functionality, intuitive operation, and practical deployment options. Find out how these Horner devices performed and what he has to say about them in the following review.

New on the Market: Touchscreen PLC with Integrated HMI and I/Os from Horner Automation

New on the Market: Touchscreen PLC with Integrated HMI and I/Os from Horner Automation

Are you looking for a compact, powerful and easy-to-integrate solution for machine control or upgrading existing technology? We are pleased to introduce a new addition to our product range: panels from Horner Automation. Their PLCs, which feature an integrated HMI with a touchscreen display and inputs/outputs, are ideal for designers of new machines as well as engineers looking to innovate their companies' production.

Advisor

VIDEO: Tips and tricks for setting up HORNER PLCs with display, inputs and outputs

VIDEO: Tips and tricks for setting up HORNER PLCs with display, inputs and outputs

HORNER PLCs combine machine control, operator display and inputs/outputs in one device. If you need a compact solution for a smaller machine, part of a production line, a test station or modernization of older equipment, you do not have to source and combine a separate PLC, HMI panel and I/O modules.

The manufacturer’s training videos show how to connect the panel, work in Cscape, set up communication, use WebMI and work with basic inputs and outputs. They are especially useful during initial commissioning, so you do not have to figure everything out by trial and error.

Question or Inquiry

Are you looking for a spare part, a repair, one of our products, or do you need to check availability or get advice on a technical solution? Send us the order number, a photo of the nameplate, or a brief description of your request. We will usually get back to you within one hour during business hours.

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