How to Fit an ARMOR Cover on an ABB IRC5 Teach Pendant

Instructions for fitting the Pendant Armor IRC5-PA protective cover to the ABB IRC5 teach pendant, including installation of the adapter on the original holder.

Before installation, ensure the work area is in a safe state. Follow the site service procedures and the robot operating instructions.
  1. Power down the controller

    Disconnect the teach pendant cable from the controller. Do not disconnect the cable directly from the teach pendant.

  2. Pass the connector through the cover

    Place the cover face up on a clean, dry surface. Pass the connector of the cable leading to the controller through the opening at the bottom of the cover.

    Krok 2: Pass the connector through the cover
  3. Release the hand strap

    Unthread the Velcro hand strap from one side of the teach pendant.

    Krok 3: Release the hand strap
  4. Insert the lower part of the teach pendant

    Maneuver the lower part of the teach pendant into the cover while pulling the cable through. Press the emergency-stop button fully down.

    Step 4: Insert the lower part of the teach pendant
  5. Thread the free end of the hand strap

    Turn the teach pendant over with its back facing up. Pass the free end of the hand strap through the corresponding cut-out in the cover.

    Krok 5: Thread the free end of the hand strap
  6. Fit the upper corners

    Turn the teach pendant with its screen facing up and pull the cover over both upper corners.

    Krok 6: Fit the upper corners
  7. Secure the hand strap

    Route the hand strap through the fastening buckle on the pendant. Needle-nose pliers may help. Ensure that both Velcro sections overlap sufficiently and hold securely.

    Krok 7: Secure the hand strap
  8. Reconnect the cable

    Reconnect the cable panelu zpět k řídicí jednotce.

  9. Install the holder adapter

    Attach the adapter to the base of the original teach pendant holder. Reuse the original screws.

    Krok 9: Install the holder adapter
  10. Release the emergency stop

    Turn to release the emergency-stop button, then power up the controller.

Post-installation check

Before returning the robot to service, check the following:

  • The cover fits properly around the entire perimeter and does not obstruct operation.
  • The Velcro hand strap is securely fastened.
  • The cable is not pinched and is correctly connected to the controller.
  • The emergency-stop button, joystick, USB connectors, and stylus opening are freely accessible.