ACKSYS RuggedAir100 – Rugged Industrial WiFi Access Point and Client IP66

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ACKSYS RuggedAir100 – Rugged Industrial WiFi Access Point and Client IP66

ACKSYS RuggedAir100 is a rugged industrial WiFi Access Point, client, repeater, router and Mesh device with IP66 protection for outdoor environments, vehicles and moving machines. It offers WiFi 802.11n MIMO 2T2R in the 2.4 or 5 GHz band at up to 300 Mbit/s, Fast Roaming below 30 ms, 2× Ethernet M12, redundant 9–48 VDC or PoE power supply and an operating temperature range from −40 to +70 °C. More

Code: RuggedAir/1A

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Code: RuggedAir/1A

ACKSYS RuggedAir100 – rugged industrial WiFi Access Point and client IP66

ACKSYS RuggedAir100 is a rugged multifunctional WiFi device designed for industrial applications, outdoor environments, vehicles and moving machines. It can operate as a WiFi Access Point, client, repeater, router or Mesh node.

Thanks to IP66 protection, resistance to shock and vibration, an operating temperature range of −40 to +70 °C, M12 connectors and redundant power supply, RuggedAir100 is suitable for applications where standard industrial WiFi equipment is not rugged enough.

IP66 for demanding environments

RuggedAir100 is designed for environments exposed to dust, water, vibration and significant temperature changes. Its rugged metal enclosure and sealed industrial connectors allow installation directly on machines or in outdoor environments.

Fast Roaming < 30 ms

Fast handover between WiFi Access Points makes RuggedAir100 suitable for vehicles and moving machines that travel between different WiFi coverage areas during operation.

Access Point, client, router and Mesh

Depending on the application, a single device can be used as a WiFi Access Point, machine client, repeater, router or Mesh node. RuggedAir100 can therefore cover both fixed and mobile WiFi applications.

Redundant power supply and PoE

RuggedAir100 offers redundant 9–48 VDC power inputs and can also be powered via PoE IEEE 802.3af, increasing installation flexibility and availability.

Where is RuggedAir100 used?

RuggedAir100 is particularly suitable where a WiFi device is exposed to weather, vibration or movement while reliable industrial communication is still required.

cranes and gantry cranes

port cranes

construction machinery

agricultural machinery

trucks and commercial vehicles

trams and transportation equipment

outdoor WiFi infrastructure

moving industrial machines

harsh industrial environments

WiFi 802.11n for 2.4 or 5 GHz

RuggedAir100 features one IEEE 802.11a/b/g/n WiFi radio with MIMO 2T2R. Depending on the configuration, it operates in the 2.4 or 5 GHz band and provides wireless data rates of up to 300 Mbit/s. ANI (Adaptive Noise Immunity) technology helps increase radio communication resistance to interference.

WiFi 802.11n MIMO 2T2R

2.4 / 5 GHz one WiFi radio

Up to 300 Mbit/s wireless data rate

Fast Roaming < 30 ms

2× Ethernet M12 for connecting industrial devices

RuggedAir100 is equipped with two 10/100 Mbit/s Ethernet ports with industrial M12 D-coded connectors. PLCs, HMIs, cameras, control systems or other Ethernet devices can be connected and integrated wirelessly into the WiFi infrastructure.

Network functions include bridging, VLAN, STP/RSTP, DHCP, NAT, static routing, multicast and VRRP.

IP66 and −40 to +70 °C

For installations where a standard WiFi Access Point is not enough.

RuggedAir100 is designed for demanding industrial and mobile applications. It withstands shock and vibration according to EN 61373 CAT 1 Class B and can operate over a temperature range from −40 to +70 °C.

IP66 protection
operating temperature −40 to +70 °C
shock and vibration resistance according to EN 61373
2× Ethernet M12 D-coded
power supply via industrial M12 connector
2× N-type connectors for external WiFi antennas
dimensions 175 × 80 × 75 mm
weight approx. 800 g

Redundant 9–48 VDC power supply or PoE

The device provides dual isolated redundant 9–48 VDC power inputs via a 4-pin M12 connector. Alternatively, it can be powered via PoE IEEE 802.3af.

Redundant power supply is particularly useful in critical mobile or outdoor applications where higher wireless communication availability is required.

Industrial WiFi security

RuggedAir100 runs the ACKSYS WaveOS operating system and provides security functions for deployment in industrial networks. The current manufacturer firmware includes modifications required to meet EN 18031 cybersecurity requirements.

WPA / WPA2 Personal and Enterprise
IEEE 802.1X / RADIUS
firewall and DoS protection
HTTPS
OpenVPN
GRE L2 tunnels
MAC filtering
SNMPv3
EN 18031 cybersecurity

Fast device replacement using C-Key

RuggedAir100 includes an ACKSYS C-Key for storing the device configuration. When replacing a RuggedAir100, the C-Key can be transferred to the new device, significantly speeding up restoration of the original configuration directly in the field.

WaveOS & WaveManager

RuggedAir100 uses the ACKSYS WaveOS operating system. The device can be configured and diagnosed via its web interface, HTTPS or SNMP.

For larger installations, ACKSYS WaveManager can be used for central configuration, monitoring and management of the WiFi infrastructure. This is particularly useful for larger industrial or transportation installations.

Main features of ACKSYS RuggedAir100

rugged IP66 industrial design

operating temperature −40 to +70 °C

WiFi 802.11a/b/g/n, MIMO 2T2R

2.4 or 5 GHz band

wireless speed up to 300 Mbit/s

Fast Roaming < 30 ms

Access Point, client, repeater, router and Mesh

2× Ethernet 10/100 Mbit/s M12

redundant 9–48 VDC or PoE power supply

2× N-type connectors for external antennas

C-Key for configuration backup and restore

central management using WaveManager

Ethernet interface

2-port Ethernet 10/100 auto-sensing, Base TX, auto MDI/MDIX, M12 D-coded Ethernet interface

WiFi interface

1 radio 802.11n (MIMO 2T2R, 300 Mbps), ANI (Adaptive Noise Immunity)

WiFi radio data rate

802.11a: 6, 9, 12, 18, 24, 36, 48 & 54 Mbps
802.11b/g: 1, 2, 5.5, 6, 9, 11, 12, 18, 24, 36, 48 & 54 Mbps
802.11n: MCS0-7, 2 streams (6.5 to 300 Mbps)

Operating frequencies

ISM : 2.4-2.483 GHz (up to 14 channels)
UNII : 5.15-5.25 GHz (up to 4 channels)
UNII-2 : 5.25-5.35 GHz (up to 4 channels)
UNII-2 ext : 5.470-5.725 GHz (up to 11 channels)
UNII-3 : 5.725-5.825 GHz (up to 4 channels)
Supports DFS and TPC

Output power

2,4 GHz : 23,5 dBm (aggregate) / 5 GHz : 21 dBm (aggregate)

Sensitivity max.

WiFi 802.11n receiver : -92 dBm for 802.11 b/g/n and -96 dBm for 802.11a/n

Radio connectors

2 N-type connectors

Security

Firewall, DoS, https, MAC filtering, WPA/WPA2-Personal & Enterprise (IEEE 802.1X/RADIUS), WEP, tunnels L2 (GRE), VPN (OpenVPN), SNMP V3

WiFi Modes

AP, client, MESH (IEEE 802.11s), infrastructure, AD-HOC, fast roaming (less than 30 ms), WMM QoS

Ethernet networking

Frames filtering, bridging, repeater, STP/RSTP, VLAN, DHCP (server & client), DNS relay

IP routing

Multicast (PIM), IP redundancy (VRRP), static routes, NAT router, router

Administration

http, https, SNMP agent (V1, V2C, V3), WaveManager administration software, save / restore configuration key (C-Key)

LEDs Signaling

Radio : activity - status | Ethernet : link - activity | Power : on-off | C-Key : activity

I/O

A 3-pin Waterproof M8 connector with :
- one solid state relay output warning (with configurable action), 1 Form A, 60VDC 80mA max
- one input for external device control 24VDC max

Power supply

+9VDC to +48VDC, redundant, M12 connector 4-pole A-coded & PoE 802.3af (15.4W), mode A/endspan compatible

Consumption

IDLE mode : 1.7 W / Maximum average : 3.92 W / Recommended : 6.5 W

Dimensions & weight

L : 175 x l : 80 x h : 75 mm (without connectors), weight 800 g

Standards and
certifications

CE (RED)	Safety : EN 62368-1:2014+A11, EN62311
	EMC : EN 301 489 [-1], [-17]
	Radio : EN 300 328 (2.4 GHz), EN 301 893 (5 GHz, DFS)

FCC	Radio : FCC ID Z9W-RMB

Environmental	Shocks & vibrations : EN 61373 (CAT 1 CLASS B)
	Climatic : EN60068-2 [-1, -2, -30]

Environment

IP66
Operating : -40°C to +70°C , HR: 0-99%

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